On construction sites, metal fabrication workshops, or brick kilns, ordinary pallet trucks frequently suffer from tire slippage, dust intrusion into gearboxes, and insufficient climbing power, leading to costly downtime. After visiting multiple global markets, the R&D team at Tianyulux® factory discovered that the failure rate of conventional equipment on gravel roads under full load is more than three times higher than on smooth surfaces. This finding drove the company to make "all-terrain adaptability" the core focus of their new release.

The new model achieves three key breakthroughs: large-diameter rubber drive tires , fully sealed high-torque gearboxes , and heavy-duty reinforced hydraulic systems . According to the production manager at Tianyulux®, these three improvements directly address the top three killers in harsh environments—punctures, dust ingress, and cylinder damage from overloading.

Rugged Off-Road Performance

The new truck is equipped with φ350×100mm rubber drive tires. Compared to the polyurethane wheels commonly found on similar products, rubber provides over 40% better traction on gravel and metal chip surfaces. The larger tire diameter also increases ground clearance, effectively preventing the chassis from scraping against debris.

An even more critical upgrade lies in the drivetrain. Tianyulux® employs a fully sealed, high-ratio, large-modulus, high-torque gearbox . The direct result: in cement-dust-filled workshops or muddy outdoor sites, dust and water cannot invade the gear meshing surfaces. In-house durability tests show that this gearbox lasts 1 to 3 times longer than open-type gearboxes in high-dust environments.

The hydraulic system has also undergone a major redesign. Traditional 3-ton pallet trucks typically use a 40mm diameter cylinder rod, but Tianyulux® has increased it to 50mm . This is paired with a cylinder design that includes a built-in limit and anti-top function. Even if an external limit switch fails, the cylinder will not be damaged by overextension—a critical detail for job sites lacking dedicated maintenance personnel.

Technical Specifications: Data That Proves Performance

According to the official specification sheet released by Tianyulux®, the key performance indicators for the TYA30 series off-road electric pallet truck are as follows:

In terms of power, the truck is equipped with a 1.0 kW permanent magnet brushless drive motor and a 0.8 kW lift motor, featuring both electronic and electromagnetic braking. Battery options include lead-acid (48V/32Ah) and lithium (48V/20Ah). The lithium-ion version weighs only 185 kg including the battery, making it easy to transport between multiple job sites.

The series also offers various fork specifications: lengths of 1150mm or 1220mm, outer widths of 550mm or 685mm, and a uniform fork thickness of 60mm.

“Four-Protection” Handle: A Nationally Patented Design

Tianyulux® has also developed a new "four-protection" control handle that is waterproof, dustproof, shockproof, and burn-proof. This handle has received a national patent in China. For operators working in rainy conditions, high-vibration environments, or near hot materials, this design significantly improves durability and reduces downtime caused by handle failure.

Built by a Certified Chinese Manufacturer

Tianyulux® is not a trading company but a genuine factory with ISO9001 quality management system certification. All off-road electric pallet trucks carry CE certification. The company currently collaborates with over 2,000 dealers worldwide and sells 50,000 units annually. In addition to standard products, Tianyulux® offers OEM and ODM services, customizing trucks to meet specific market demands—including logo printing, color options, and fork size modifications.

Answers to the Most Frequently Asked Questions

1. Can this truck really operate on gravel and metal shavings without getting stuck or damaged?

Yes. The large rubber drive tires provide superior traction, while the fully sealed gearbox prevents fine particles from entering. In factory tests, the truck operated continuously for 8 hours on mixed gravel, metal shavings, and muddy surfaces without any failure.

2. Will it handle a 3-ton load on a slope?

With a laden climbing grade of 8% (approximately a 4.6-degree slope) and an unladen grade of 16% (approximately 9 degrees), the truck is designed for real-world construction sites. The 1.0 kW high-torque motor combined with a high-reduction-ratio gearbox delivers ample low-end power. The electromagnetic brake also prevents rolling back when starting on wet slopes.

3. How water and dust resistant is it?

While the company does not publish an official IP rating, the gearbox is fully sealed, and the control handle meets the "four-protection" standard (waterproof, dustproof, shockproof, burn-proof). Internal circuit boards are coated with conformal coating. The truck can operate continuously in rainy conditions or high-dust cement plants, with a lifespan 1 to 3 times longer than ordinary pallet trucks.

4. Should I choose lead-acid or lithium battery?

Both options are available. The lead-acid version (48V/32Ah) is more budget-friendly and suitable for single-shift operations where daily charging is acceptable. The lithium version (48V/20Ah) reduces total truck weight to 185 kg, offers faster charging, and has a longer cycle life—ideal for high-frequency use or sites requiring quick battery swaps.

5. Is Tianyulux® a legitimate manufacturer? What support is available?

Yes. Tianyulux® is a leading Chinese manufacturer with its own factory, CE certification, and ISO9001 certification. The company has partnered with over 2,000 dealers globally and sells 50,000 units per year. Support includes a 12-month warranty (excluding wear parts), technical drawings and manuals, OEM/ODM customization, and global shipping by air or sea. Authorized after-sales service points exist in several countries.

Application Scenarios

• Construction Sites: Moving solid wall panels, bricks, rebar, and cement bags through muddy paths without sinking.
• Metal Fabrication Shops: Navigating floors covered in sharp metal shavings, thanks to puncture-resistant rubber tires and a sealed gearbox.
• Recycling Yards: Hauling scrap metal across mixed debris, gravel, and broken glass with a 3-ton capacity.
• Farms and Outdoor Warehouses: Operating on wet grass, dirt, and slippery surfaces where standard trucks lose traction.

Become a Global Partner of Tianyulux®

Tianyulux® is actively recruiting global partners—whether you are an equipment dealer, a rental company, or a large contractor. Direct factory pricing is available, along with territory protection, sample support, and joint marketing programs.

Contact the sales team to request a quote or discuss partnership opportunities. Please include your country, estimated annual purchase volume, and typical working conditions for priority processing.

Tianyulux® – A professional Chinese manufacturer of off-road electric pallet trucks, delivering reliable power for the toughest job sites.